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OMRON IA Global

 
ZUV Mega Power UV-LED Irradiator - Stronger THan Lamp Irradiators

 

Why ZUV UV LED Irradiator?

 

With lamp irradiators, lamp temperatures that reach up to 80°C during the curing process can cause heat damage to components. Controllers are too large for facilities that must be downsized to match increasingly compact products. And the cost of lamp replacement and electricity is high. Operating ease is also a problem with conventional models.


The super-compact OMRON ZUV Series UV LED Irradiator solves problems such as these that arise at manufacturing sites. The ZUV enables high-precision bonding without causing heat damage to components. At 1/8 the size of conventional lamp irradiators, it is the smallest in the world. Running costs are reduced by 90% or more by using long-life LEDs. Furthermore, it is suitable for high volume production operation.

 

 

Benefits of Using ZUV UV LED Irradiator

 

Reducing Heat Damage

 

 

High-power 365-nm UV-LED used as light source.

In contrast to lamp irradiation, the light is clear and free from the infrared light found with rising temperatures. This enables high-precision adhesion with minimal damage to components.

 

Comparison graph between lamp irradiation with filter and without filter

Lamp: 40°C rise; LED: 5°C rise

 

Reducing Running Costs

 

 

Running costs are reduced tremendously by using an LED system instead of a lamp irradiator. LEDs with a long life of 10,000 hours are used. Furthermore, the irradiation is controlled so it is used only when required, which extends the life time by 10 times. The cost for electricity and lamp replacement of 4 or 5 times per year is also greatly reduced.

LED Irradiation lasts approx. 10 times longer than lamp irradiation.

 

 

Space-saving Size

 

 

Lamp irradiators are mainly large and take up a lot of space. Considerable efforts have gone into downsizing the ZUV, resulting in the world's smallest controller (1/8 the size of the controller for a lamp irradiator).

 

The super-compact ZUV Series Irradiator can be used in control panels, cell production lines, or built-in compact devices.

1/8th the size of existing lamp type.

 

 

Super-easy Operation

 

 

The color liquid crystal display clearly indicates the irradiation progress, power and remaining time. The irradiation conditions can be set using the easy-to-use menu buttons. The user-friendly display combines the simple operation that prevents operation errors and help to improve quality.

Super easy operation

 

 

 

Application Examples

 

Digital Office Equipment and Home Appliance Applications

Assembly of optical modules for copy machines and printers

Assembly of optical modules for copy machines and printers

Securing the pickup objective lens after adjustment

Securing the pickup objective lens after adjustment

Temporarily securing the zoom lens onto a digital camera

Temporarily securing the zoom lens onto a digital camera

Adjusting and securing the optical engine for a rear projection TV

Adjusting and securing the optical engine for a rear projection TV

Electronic Components Applications

Bonding variable resistor structural components

Bonding variable resistor structural components

Temporarily securing choke coils

Temporarily securing choke coils

Hardening characters printed onto chips

Hardening characters printed onto chips

Bonding built-in coils for cellular phone speakers and receivers

Bonding built-in coils for cellular phone speakers and receivers

Compact Motor Applications

Preventing a stepping motor shaft from being pulled out

Preventing a stepping motor shaft from being pulled out

Securing a stepping motor magnet

Securing a stepping motor magnet

Bonding the stator of a DC fan

Bonding the stator of a DC fan

Reinforcing the soldering of the fan components

Reinforcing the soldering of the fan components

Other Applications

Sealing the ends of liquid crystal panels

Sealing the ends of liquid crystal panels

Temporarily securing liquid crystal panels (drop method)

Temporarily securing liquid crystal panels (drop method)

Temporarily securing optical connectors after centering them

Temporarily securing optical connectors after centering them

Bonding the needle and resin part of a syringe

Bonding the needle and resin part of a syringe

 

For latest information, please refer to:

 

Smart Curing System: ZUV Series

 

 

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