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Product
Index :: Sensing Solutions ::
Smart
Sensors
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ZFV-C Color Smart
Sensor with Ultra-High-Speed CCD Cameras
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* Ordering information
* Specifications
* Configurations
* Dimensions, and etc
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can be found in our PDF brochure.
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The Next Generation of
Advanced Color Sensing.
For Demanding, Color-Critical Applications.
The original Smart Sensor was designed to be
easy enough for anybody to use, and our color model shares the same
characteristic. The ZFV-C Color Smart Sensor is designed with the same
Target, Teach, Go simplicity as the original ZFV.
The Color Filter function is completely automatic, and colors can be
easily extracted while watching the monitor. This sensor is smart enough
to handle even advanced applications.
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Omron
Color Technology
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The Automatic Color
Filter Function Adds Stability to Your Images
• This function increases the image
contrast to make measurements more stable.
• There are a total of seven color
filters in all.
• The one that obtains the most suitable
contrast is automatically selected,
so there's no need to worry about color setting parameters.
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Simply Choose the
Candidate Color to Complete Color Extraction
For items that use color extraction, you
simply specify the area you want.
The color components in that area are then analyzed and the extraction
color candidates are automatically displayed. All you have to do is
select the color to be measured.
The extraction conditions for the candidate colors can also be
fine-tuned if necessary. This is OMRON's unique human-machine
interface for color extraction.
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Actual Color
Measurement
• Inspecting for the
intermixture of different-colored packages
Actual colors can be measured, and those
differing from the reference color can be easily distinguished.
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Simultaneous,
One-touch Checking of Multiple Colors
• Inspecting for the
intermixture of different cap types
Intelligent lighting enables changing
the lighting pattern to obtain the optimum image for sensing. Lighting
patterns can be controlled in either auto or manual mode.
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Wider
Field of View of 150mm
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With an FOV from 5 to 150 mm, you can inspect even large workpieces that
could not be previously handled.
Adjustable View
Simple Focus Adjustment
An easy to use, manual focus adjustment on
the camera eliminates the need to change the head or modify programming
for different workpiece sizes.
Optimize Lighting Pattern
Intelligent Lighting
ZFV-SC10/-SC50/-SC90
The lighting pattern can be varied to ensure
a uniformly bright display even when the Sensor Head is mounted at an
angle.
Fast Mounting
Multi-mount Bracket
ZFV-SC10/-SC50/-SC90
Mounts to either of the four Sensor Head
surfaces, allowing highly flexible mounting and removal.
Ultra Fast for High-speed
Production Lines
High-speed Random Shutter
CCD
An easy to use, manual focus adjustment on
the camera eliminates the need to change the head or modify programming
for different workpiece sizes.
IP67-compliant Design
Washable Head
ZFV-SC50/-SC90/-SC150
Featuring an IP67-equivalent design, these
models can be completely immersed in water for washing. The entire
structure, including the light source, is water resistant.
High-quality Data
Transmission
Digital Interface Capability
The image captured by the Sensor Head is
quickly transmitted in digital format, making it immune to noise.
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Optional Lighting with Easy, One-touch Mounting
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ZFV-SC50/-SC90
A
wide variety of optional Lighting Units are available for when the light
intensity of the integrated lighting is not sufficient, or when
through-beam lighting or some other lighting method is required. Simply
plug in the connector to add on.
There is also no need for a special power supply for lighting. Plus, the
optional Units feature strobe lighting in sync with the Sensor Head
shutter, to provided stable lighting for an extended period of time.
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Vision Amplifier with Monitor
Features
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• Integrated with a 1.8-inch LCD monitor,
this Amplifier is the same compact size as our monochrome models.
• It enables operation while viewing the
image, so the measurement status can be checked while the line is moving.
• It also features USB and RS-232C
interfaces for connection to a personal computer.
Selectable Display Patterns
One-touch Display Selection
Select the image display that is easiest to
see from among color, monochrome, and color extraction display patterns.
Quick and Easy Operation
Function Keys
Fixed keys are allotted with various
functions for easy, one-touch operation.
Japanese-English Selection
Multi Menu
The menu can be switched to Japanese or
English to match the application.
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High-speed Color Processing
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• The processing speed is approximately the
same as that for monochrome, even when detecting color images with high
precision.
• OMRON's image processing technologies
remove the usual hesitation to use color processing due to its reduced
efficiency.
The Industry's Fastest
Real-time Search
An original CCD drive technology and image
processing engine enable ultra-fast response by processing data as the
image is being captured.
The actual image processing time thus
becomes zero, making the total processing speed 13 ms maximum.
Even Faster - 5ms
Partial Capture Function
The image processing speed can be further
increased by limiting the image capture to only the part that is required
for inspection. Image processing requires 8 ms in FAST mode, and 5 ms (max.
speed) in MAX mode.
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Excellent Expandability Meets Even
More Applications
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• With today's rapid pace of new product
development, it is essential to select sensors that have future
expandability.
• The Color Smart Sensor provides the same level
of quality control as larger sensor systems, thanks to its newly enhanced
application capabilities and data management and analysis.
Flexible Combinations
High-speed Digital Bus
Connection
Controllers can now be directly connected to
prevent delays in response. By altering the connection, multiple areas can
be simultaneously processed, measurement
items can be combined, and the output from two Sensor Heads can be
integrated.
This also provides sufficient response to future workpiece changes.
Convenient for Personal
Computer Operation and Management
New Smart Monitor
The special Smart Monitor software allows
settings, logging, data management, and
data saving on a personal computer.
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Easy Operation Achieved by
Considering the Operator's Viewpoint
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• In addition to offering easy basic
operation, the ZFV Color Smart Sensor has been designed to provide the best possible
operation in a variety of situations.
• It helps your quality control system
evolve and become smarter by allowing machines to handle the bothersome
tasks.
Handy for Maintenance
I/O Monitor Function
The parallel I/O status can be displayed on
the monitor to simplify wiring checks, to make maintenance and system
start-up faster and easier.
Visually Check Judgment
Settings
Adjustment Mode
Judgment settings are displayed in bar
format, so judgment conditions can be intuitively set.
Flexible Controller
Installation
Flexible installation meets the specific
needs of each production line. In addition to DIN rail mounting,
installation is easy in control panels.
Extend the Service Life
ECO Mode
When not in use, the LCD backlight is
automatically turned OFF. This greatly extends the service life compared
with having the backlight constantly ON.
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See Related Products:
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Color Vision Sensor
with Built-in LCD Monitor
ZFX
Easy vision with 'smart recipe'.
Includes everything from a camera with an integrated light source to
an image-processing unit. |
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